Returnable automotive trays and engineered dunnage

Automotive Packaging

Damage-free components, uninterrupted lines, lower packaging cost.

ISO 13485:2016ISO 9001:2015ISO 14001:2015Cleanroom Class 8 & 9TÜV SÜD & TÜV NORD Audited

Customer Challenges

Where packaging quietly drains margin and uptime.

One-way packaging and poor fit cost you in damage, waste and stoppages.

Component & surface damage

Damage drives rejects and warranty exposure.

One-way packaging cost & waste

Recurring spend and disposal cost on single-use packaging.

Line stoppages

Packaging that doesn't fit the line or rack stalls production.

PPAP & OEM/Tier-1 quality

Quality and delivery demands from OEM and Tier-1 customers.

Carbon & waste pressure

Targets to cut packaging waste and carbon across the loop.

Inter-plant logistics

Protection must hold across plant-to-plant transit loops.

Konix Solution

Returnable systems engineered to your loop.

We design returnable trays, dunnage and protective packaging matched to component geometry, handling and the logistics loop — immobilising parts, fitting your line and rack, and delivering a measurable cost-per-trip saving versus one-way.

  • Returnable trays and engineered dunnage / inserts.
  • Geometry-fit immobilisation that protects surfaces.
  • Line-side and rack fit for steady throughput.
Returnable automotive trays and engineered dunnage

Applications

Formats we engineer for automotive.

Returnable component traysEngineered dunnage / insertsSensor / electronics carriersEV battery / module traysLine-side presentation traysInter-plant transit packaging

Business Benefits

What it means for your KPIs.

Reduced damage & warranty risk

Immobilised, surface-protected components lower rejects and claims.

Quality / Process

Lower cost per trip

Returnable systems cut recurring spend and disposal over the lifecycle.

Purchasing

Line stability

Packaging that fits the line and rack keeps throughput steady.

Manufacturing

Waste & carbon reduction

Returnable loops remove single-use waste and support carbon targets.

Sustainability / HQ

Engineering Features

The engineering behind the tray.

Returnable durability

Built for repeated trips, stacking and rack handling.

Geometry-fit nesting

Immobilisation that protects surfaces and critical features.

ESD-safe options

Dissipative materials for sensor and electronics components.

Validation & testing

Stacking and transit validation to your conditions.

In-house tooling

CNC and soft-tool fabrication, IP protected.

Case Study

Tier-1 — surface damage and rising disposal cost.

Problem

A Tier-1 supplier faced surface damage and rising disposal cost from one-way component packaging.

Solution

A returnable, ESD-safe tray with engineered nesting, validated for stacking and transit.

Typical result

Reduced handling damage · lower cost per trip over the lifecycle · single-use waste removed from the loop.

Outcomes are directional and vary by part, loop length and validation scope. We review the expected performance with you before tooling.

FAQ

Automotive packaging questions.

Do trays fit our line and racks?
We design line-side and rack fit into the tray so parts present and index reliably without stoppages.
Can packaging be ESD-safe for electronics?
Yes — dissipative materials are available for sensor, ECU and electronics components.
Do you support EV battery and module trays?
We engineer trays for EV battery and module handling, immobilisation and transit.

Request a Solution

Losing money to damage or one-way packaging? Let's design a returnable solution.

Our engineers will design a returnable solution for your loop — a recommendation, not a generic quote. A local engineering team in Đồng Nai. Your drawings and data stay confidential.

Konix (Vietnam) Co., LtdFormerly Texchem-Pack (Vietnam) · No. 26, Road 3A, Biên Hòa 2 Industrial Park, Trấn Biên, Đồng Nai, Vietnam · Reg. 3600 633 200
Sales — Nguyễn Hùng+84 908 588 950
Managing Director — Selvam Muniandi+84 901 515 238
Project Management — Ms Annie+84 908 036 890
HoursMon–Fri, 8:00–17:00 (GMT+7) · texchempe.com
Chat with us directly

Need a local second source? We can be added to your approved vendor list to cut lead time and logistics cost versus importing.

✓ Sent! Nguyễn Hùng's team will reply within one business day. If anything goes wrong, email hung.nguyen@konixgroup.com directly.
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We reply within one business day. Your drawings and data stay confidential.